THE AUTOPILOT OF
YOUR CRUSHING PLANT
Raw material variability can be tough on plant machines which are stressed in different ways: the harder the material, the harder is the stress on crushers and mills; instead wet material can be a problem for conveyors, hydrocyclones and screens. A continuous monitoring of this variability is fundamental not just for cost containing but also to achieve the best and optimized production process. Q-Automation system automatically processes all data received from the sensors located in the critical zones of your plant and automatically adjusts the material flow to the feeders through a dedicated PLC.
With Q-Automation you will be able to produce the same amount and quality of product in 25% less time and with 15% less energy.
BENEFITS OF THE
Q-AUTOMATION SYSTEM
- Modular, customized, implementable
- Non-invasive installation
- Real-time machine efficiency monitoring
- Automatic engine starting sequence management
- Automatic production reports forwarding
- Raw material variability self-adapting system
- Improved safety for operators working on plant
- Customized 3D view of plant
- Sensors designed to operate in harsh environment
- Optimization of energy consumption per ton
- Production costs analysis: energy, maintenance, inefficiencies, plant downtimes
- Crushing Plant remote control
- CO2 emissions reduction
CONTROL UNIT
Modular, customized, implementable
Simple and intuitive use
Customized inteface
Non-invasive installation
MACHINE EFFICIENCY SENSORS
Totally customized
MA-ESTRO's innovative technology
Designed to operate in harsh environments
Machine efficiency monitoring
AUTOMATIC FEEDER CONTROL
Automatic material feeders regulation every 1.5 sec
Regulations depending on the entire production process
Automatic engine starting sequence management
Raw material variability self-adapting system
OPERATOR SOFTWARET
Machine efficiency trend analysis
Customizable set points
Plant shutdowns management
Customized 3D view